Fumigation for Engine Emission Control: How It Works

Fumigation is an emission reduction technique where a secondary fuel (usually LPG, CNG, or alcohol) is introduced into the engine’s intake air stream alongside the primary fuel (diesel or gasoline). This method helps reduce smoke (PM), NOx, and CO emissions by improving combustion efficiency.


1. How Fumigation Works

  • Secondary fuel (e.g., LPG, ethanol, or hydrogen) is vaporized and mixed with intake air.

  • The air-fuel mixture becomes leaner and burns more completely, reducing soot formation.

  • Lower combustion temperatures help reduce NOx emissions.

Types of Fumigation Systems

TypeFuel UsedBest For
Diesel-LPG FumigationLPG (Propane/Butane)Heavy-duty diesel engines
Diesel-Ethanol FumigationEthanol/MethanolOlder diesel engines
Gasoline-CNG FumigationCompressed Natural Gas (CNG)Petrol engines in dual-fuel setups
Hydrogen FumigationHydrogen gas (H₂)Experimental/low-emission projects

2. Benefits of Fumigation

✔ Reduces smoke (PM) by up to 50% in diesel engines.
✔ Lowers NOx emissions (due to cooler combustion).
✔ Improves fuel efficiency (better combustion = less waste).
✔ Works with existing engines (no major modifications needed).
✔ Can use alternative fuels (LPG, ethanol, hydrogen).


3. Challenges & Limitations

⚠ Requires extra fuel storage (LPG/CNG tanks or alcohol injection).
⚠ Potential engine knocking if not properly tuned.
⚠ Safety concerns (flammable gases require proper handling).
⚠ Not a complete solution – best combined with other emission controls (EGR, SCR).


4. Fumigation vs. Other Emission Control Methods

MethodHow It WorksBest For
FumigationAdds secondary fuel to intakeDiesel smoke reduction
EGRRecirculates exhaust gasNOx reduction
SCR (AdBlue/DEF)Uses urea to break down NOxModern diesel trucks
DPFTraps and burns sootPM control in diesels

5. Applications of Fumigation

  • Old diesel trucks & buses (to meet emission norms).

  • Marine & industrial engines (where retrofitting SCR is expensive).

  • Agricultural machinery (reducing smoke in tractors).

  • Racing & performance tuning (methanol/ethanol fumigation for power gains).


Conclusion

Fumigation is an effective, low-cost method to reduce emissions in diesel and gasoline engines, especially where aftertreatment systems (like SCR or DPF) are not feasible. However, proper calibration and safety measures are crucial for optimal performance

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